IEOM Industry Solutions
Kuala Lumpur, Malaysia (JW Marriott Hotel)
March 8-10, 2016
IEOM Industry Solutions sessions will showcase the industrial case studies and their impacts of the industrial solutions using IE / OM tools and techniques (lean, six sigma, FMEA, simulation, design of experiments, optimization, TOC, PLM, CAE, statistical analysis, etc). IEOM 2016 Kuala Lumpur Conference will have a dedicated session for the Industry Solutions where distinguished practitioners provide their presentations including their experiences and journey to be successful. Thirty six featured speakers will be from various part of the world to address industrial challenges and opportunities for continuous improvement and sustainability.
Each speaker needs to submit a title of the talk, abstract and a short bio as well as power point presentation prior to the conference. All will be included in the IEOM 2016 Conference proceeding.
If you are interested to be an industry speaker, please contact info@ieomsociety.org for details.
IEOM Industry Solutions Chairs
Mr. Majid Abab, The Boeing Company, USA
Resh Plaha, Crystal Quality, UK
Masaru Tezuka, Hitachi Solutions East Japan, Ltd., JAPAN
Distinguished Industry Speakers
Tuesday (March 8, 2016)
Session I: Industry Solutions (Room – Starhill 5)
Session Chair: Dr. Ari Maunuksela, TEAK Ltd., Finland
8:00 – 8:25 (Tuesday)
08:00 – 08:25 (Tuesday)
Ali Massaeli
Technical Inspection and Control
National Iranian Gas Company
Tehran, Iran
ID 267 Developing Productivity Monitoring System in a governmental organization with multi-performance objectives: A case study in National Iranian Gas Company
Ali Massaeli Ali is a Senior Expert in Industrial Inspection Department of National Iranian Gas Company, Tehran- I.R. of IRAN. He earned B.Sc. in Chemical Engineering from Azad University of South Tehran; M.Sc. in Industrial Engineering – System Management and Productivity from Azad University of Qazvin. He has several research activities such as publishing internal journal of IGU (International Gas Union) and international conference papers. He has several industrial training courses in Chem. and Industrial Engineering and co- authoring and the editor of process engineering in oil and gas industry. He was one of the senior experts in SCOE integrating executive committee of Petroleum Ministry of I.R. of IRAN. In the IEOM 2012(Istanbul-Turkey) he received Outstanding Industry Awards. He is one of the members Industrial Committee of IEOM since 2012 till now. Also he is member of jury team of International Management Conference since 2010 in managerial experience section.
08:25 – 08:50 (Tuesday)
Saeed Salimi Beni
National Iranian Gas Company
Tehran, Iran
ID 268 Index Selection of Monitoring Technical Inspection Department in National Iranian Gas Company
Saeid Salimi Beni is a Mechanical Supervisor, and Head of Mechanical assessment Crew for Manufacturer Facilities, Equipments in Gas Industrial, National Iranian Gas Company. He earned B.S. in Mechanical Engineering from Petroleum Institute of Technology, Ahvaz, Iran.
08:50 – 09:15 (Tuesday)
Dr. Ari Maunuksela
Director/Principal
TEAK Ltd. – A Center for Vocational Training and Education
Teuva, Finland
Dr. Maunuksela works as a director/principal with TEAK Ltd. TEAK is a Center for Vocational Training and Education. Core compentences of TEAK include wood and carpenter training programs, robotics and automation, CAD/CAM/CNC/3D technologies, upholstery, interior decorations, surface treatment. TEAK has extensive experience as a leading training & education company on wood industries, robotics and automation. We provide both hands-on training and web-based education. Ari Maunuksela holds a Ph.D. in Industrial Management, from University of Vaasa. Prior to joining TEAK he has worked in director posititions in R&D and product management within international telecommunications industry companies. He has also experience from start-up companies with new technologies. Before moving to industry Dr. Maunuksela worked in academia as a researcher and teacher. He has published articles in refereed scientific journals and international conferences, especially related with innovation and product development. Currently he is also working as a board member of small and medium sized companies. Dr. Maunuksela has given presentations and speeches in several international conferences.
Session II: Woman in Industry and Academia (Room – Starhill 5)
Session Chair: Dr. Adibah Shuib, Universiti Teknologi MARA (UiTM)
11:30 – 12:45 (Tuesday)
11:30 – 11:55 (Tuesday)
Dr. Adibah Shuib
Acting President
MSORMS (Malaysian Society of Operations Research and Management Science)
Head of Strategic Planning (Monitoring)
Centre for Strategic Planning
Universiti Teknologi MARA (UiTM)
Dr. Adibah Shuib is an Associate Professor in the Faculty of Computer and Mathematical Sciences of the Universiti Teknologi MARA (UiTM), Malaysia. She received her Bachelor of Science degree in Mathematics and Master of Science in Computational & Applied Mathematics from the Old Dominion University, USA. She received her PhD in Mathematics and Statistics from the University of Birmingham, United Kingdom.
Assoc. Prof. Dr. Adibah Shuib is currently the Head of Strategic Planning at the Centre for Strategic Planning and Information of UiTM. Her main responsibilities include monitoring the implementation of the university’s strategic initiatives and the achievement of the University’s KPIs. She is also the Director for the Integrated Programme Management of the UiTM’s Transformation Programme.
Her research interests are in the areas of mathematical modelling and optimisation. Her research include those on vehicle routing problems, emergency medical services particularly on ambulance routing and ambulance location and relocation, cross docking management, diet plan optimisation, airport revenue optimisation, vehicle scheduling and portfolio investment. She has also published widely in international journals and conferences.
Assoc. Prof. Dr. Adibah Shuib is now the Acting President of the Management Science and Operations Research Society of Malaysia (MSORSM). Being a Council Member of the MSORSM since 2009, where she has held the position of Secretary, then the Vice President, has given her the opportunity to be involved with many companies and universities through many activities and also meeting with individuals of various career backgrounds in industries as well as the academia.
11:55 – 12:20 (Tuesday)
Dr. Mei Fong Chong
Professor, Faculty of Engineering
The University of Nottingham Malaysia Campus
Selangor Darul Ehsan, Malaysia
Professor Chong Mei Fong is actively engaged in both academic and industry as a leading researcher and practitioner. She is also a practising Professional Engineer registered with the Board of Engineers Malaysia (BEM) and a member of The Institution of Engineers Malaysia (IEM). By committing her lifetime research in the area of renewable energy and wastewater treatment for a better environment, she has recorded her research findings in more that 60 journal publications including ISI-indexed journals, a book (LAP Lambert Acad. Publ.) and two book chapters (Woodhead Publishing Limited and Springer). Besides, her contributions have also been well recoginsed by various national and international bodies through several awards.
She is the founding chair and past chair for Women in Science Engineering and Technology (WinSET) working group. WinSET is a working set up at The University of Nottingham to promote gender equality and worklife balance within the campus. She is now the Executive Director of Nottingham Green Technologies S/B, a spinned off company of the University of Nottingham to commecialise green technologies.
12:20 – 12:45 (Tuesday)
OPEN
Session III: Industry Solutions (Room – Starhill 5)
Session Chair: Kishor Kulkarni, Tata Technology, Pune, India
2:30 – 3:45 pm (Tuesday)
2:30 – 2:55 (Tuesday)
Reza Mesgarian
Head of Process Engineering
National Iranian Gas Company
Tehran, Iran
ID 251 Use of Low Heating Value Natural Gas by Blending With Fuel Gas
2:55 – 3:20 (Tuesday)
Dr. Hakan Butuner
IMECO Industrial Management & Engineering Co.
Istanbul, Turkey
ID 008: Systematic Competency Based Training Needs Analysis
Dr. Hakan Butuner received his B.Sc. in Industrial Engineering from Middle East Technical University; MBA from Bilkent University; and Ph.D. in Engineering Management from the University of Missouri-Rolla. He has been active both in academic and professional fields for several years as a project manager in overseas; as a strategic planning and business development director; and as an operations improvement program manager. During the same periods, he has been lecturing in the Business Schools and/or Industrial Engineering Departments of well-known Universities. Currently, he is lecturing as a part-time faculty in Business Schools, plus acting as the affiliates of several US companies in industrial management and engineering consulting and training fields. Additionally, he is the president of Institute of Industrial Engineers – Turkish professional chapter; and board member of Institute of High Performance Planners in Kansas City. During his career path, he has participated in several projects. Plus, he has several publications and books (especially in Operations Management and Improvement and Strategic Planning).
Kishor Kulkarni
Sr. Project Engineer
Tata Technology, Pune
Biography: Kishor Kulkarni is Sr. Project Engineer in Tata Technology, Pune with 4 years for experience in automotive interiors, expertise in manufacturing, validation & development of plastic interior parts of luxury cars. He has completed MBA from Karnataka State Open University in 2013 and B.E. (Industrial Production) from Vishvesharaya Technical University, Belgaum in the year 2011. Presently, he is pursuing my studies for award of Master of Engineering (M.E. in Production Engineering) in Shivaji University, Kolhapur. Applied patent for Low Cost POP fixtures & welding nests for prototype production. The fabrication cost reduced by 99% and lead time reduced by 99.5%. He has presented research paper at International Conference on Multidisciplinary Research & Practice 2014, IIM Ahmedabad. Mr. Kulkarni has presented research paper at GSCSR 2015 (Global summit on corporate social responsibilities) New Delhi titled “Challenges & opportunities for CSR in India”. He also published a research paper titled “Sweeping Jet Flushing for EDM” in International Journal of Research & Scientific Innovation.
Abstract
Productivity and efficiency measurement and improvement go hand in hand, because one cannot improve what one cannot measure. Hence measuring productivity and efficiency is essential for all kinds of production plants to perform better. There is huge scope for research on measurement of the productivity and efficiency for pre-serial production plant, as there are no findings of literatures in this regard. This research is about the operations of pre-serial production plants and bottlenecks in adopting the standard methodologies of measurement of productivity and efficiency which are generally followed in serial production and batch production plants & developing a new measurement technique for productivity & efficiency for pre-serial & prototype production plants. As per the findings, the appropriate methodology for measurement of productivity and efficiency of Pre-serial production plants is not well set till now. Most of the companies who operates pre-serial production plants adapted the methodologies which are suitable only for serial production.
As compared to serial and batch production plants, the pre-serial production plants work totally differently. In serial production plants the product is optimized and all the relevant data which contributes in the measurement of productivity and efficiency is available. The pre-serial plants are responsible for product optimization. In these plants the product optimization is primary objective and process is secondary. Hence we cannot finalize the inputs like cycle time, machining time; labor usage till the product is finalized. The value of input measures will keep on changing during optimization of product and process. Hence using these values for measurement of productivity makes no sense. Once the product is optimized then the suitable processes will get optimized and the trails will takes place. The results from trails will be considered as the input measures for productivity measurement. As the working methodology and process of serial and pre-serial production plants differs from each other, there is a need to develop a measurement technique which can efficiently measure the productivity of pre-serial plants.
The author will work on defining a new measurement model/methodology for pre-serial plants and as per the pre-study it has been decided that the author will divide the production process into micro processes and define the standard for each process which will be considered as standard and compared with actual parameters which will leads to find out productivity and efficiency of the pre-serial production plants. This horizontal deployment of this methodology can be done to batch production and also prototype production plants with suitable modifications.
Session IV:
Big Data in Manufacturing and Service Industry
4:00 – 7:00 pm (Tuesday) – Room – Starhill 5
Dr. Andrew Kusiak
Intelligent Systems Laboratory
Professor – Department of Mechanical and Industrial Engineering
The University of Iowa
Iowa City, Iowa, USA
Abstract:
Big data will play a key role in shaping the design and innovation of products, production, and services by making them smarter, better connected, more efficient and widely accessible. Data analysis has been enlarging its footprint in business and engineering applications for the last two decades. The industrial engineering profession can be at the forefront of applying big data analysis and research in product development, manufacturing, and service areas. Basic data mining algorithms applicable to analysis of big data are introduced. Applications of big data analysis in product design and innovation, manufacturing, remanufacturing, and service domains will be the focus.
Industrial engineering needs to be open to embracing applications where data offers value. Product design and development is a highly multidisciplinary process awaiting new solutions. It is widely recognized that design of an innovative product considers data streams originating at customers, experts, trails of data left by products throughout their lifetime, and cyberspace. Disruptive innovations often happen because they meet this expanded set of requirements.
Traditional manufacturing and remanufacturing as well as emerging manufacturing technologies and systems involve data. Data science offers tools for fusing diverse data steams (parameters) that would not be possible with traditional approaches such as operations research or simulation. Sustainability considerations offer another set of data analysis opportunities. Service industry is plentiful of opportunities for big data opportunities to be discussed besides the product design and innovation, manufacturing, remanufacturing, and sustainability applications.
Speaker Biography
Dr. Andrew Kusiak is a Professor in the Department of Mechanical and Industrial Engineering at The University of Iowa, Iowa City. His current research interests include applications of computational intelligence and big data in automation, energy, manufacturing, product development, sustainability, and healthcare. He is the author or coauthor of numerous books and hundreds of technical papers published in journals sponsored by professional societies, such as the Association for the Advancement of Artificial Intelligence, the American Society of Mechanical Engineers, Institute of Industrial Engineers, Institute of Electrical and Electronics Engineers, and other societies. He speaks frequently at international meetings, conducts professional seminars, and consults for industrial corporations. Dr. Kusiak has served in various editorial roles of over forty journals.
Professor Kusiak is a Fellow of the Institute of Industrial Engineers and the Editor-in-Chief of the Journal of Intelligent Manufacturing. Besides his academic appointment at the University of Iowa, he holds Distinguished Adjunct Professorship at King Abdulaziz University, Jeddah, Saudi Arabia. His past academic appointments, include the Technical University of Nova Scotia (now Dalhousie University) and the University of Manitoba in Canada, as well as visiting positions at University of Lion, Institut National Polytechnique de Grenoble, University of Nancy, France, and the University of Hong Kong, Hong Kong. His graduate students have assumed prominent positions in academia and industry. Dr. Kusiak has co-advised PhD students at University on Munich, Germany and Institut National Polytechnique de Grenoble, France.
Wednesday (March 9, 2016)
Session V: Industry Solutions (Room – Starhill 5)
Session Chair: Md, Kawsar Ali, Comfit Composite Knit LTD, Bangladesh
08:00 – 08:25 (Wednesday)
Arumugam Manikam
Silterra (M) Sdn.Bhd
Kulim, Kedah, Malaysia
ID 627 Yield Improvement of Wafer Edge Die Defocus (EDD) at Via Layer
8:25 – 8:50 am
Vivek Sundar Magesh
TVS Logistics Services Limited
Chennai, India
ID 218: Maximising Revenues in the “Tatkal” Category of Indian Railways
Vivek Sundar Magesh is an MBA from the Indian Institute of Management at Tiruchirappalli, India. He is presently employed at TVS Logistics Services Limited. His interest areas are in developing better public systems and tackling global problems using techniques from Management Science. He also has an Electrical Engineering degree from the prestigious National Institute of Technology at Tiruchirappalli, India. As an Engineer he has published papers on optimization using heuristics. He looks forward to researching about improving public systems to tackle global challenges by joining a doctoral program in a reputed global business school.
08:50 – 09:15 (Wednesday)
Md Kawsar Ali
Md. Kawsar Ali is a well-known expert and mentor in the garment industries of Bangladesh. He has twenty one years of professional experiences in RMG sector. He has worked in different capacities in leading companies like Beximco, Square, Orion and DBL. He has got strong communication, interpersonal relations, mentoring, negotiation and cross-cultural organizational skills, and has demonstrated such over the years with utmost productivity and reputation. He is also expert in Total Quality Management, Lean manufacturing, Kaizen, Leadership and self-development courses like Meditation and Yoga. Mr. Kawsar has completed his graduation from Khulna University of Engineering and Technology (KUET) also obtained an MBA degree from Dhaka University. He has participated in many workshops, seminars and training sessions in Bangladesh and abroad.
Session VI: Industry Solutions (Room – Starhill 5)
Session Chair: Farrah A. Juban, Intel Malaysia
11:30 am – 12:45 pm (Wednesday)
11:30 – 11:55 (Wednesday)
Dr. Zain Tahboub
Chief Advisor-Director of Excellence & Innovation
Dubai Aviation Engineering Projects (DAEP)
United Arab Emirates (UAE)
“I3 University of the future for integrating the university with industry and innovation”
Dr. Zain Elabideen Tahboub is Chief Advisor of Director of Excellence and Innovation of Dubai Aviation Engineering Projects, UAE. He got his Ph.D. and M.Sc. in Industrial and Systems Engineering from Ohio State University. Immediately after, he joined hands with three colleagues to form the Industrial Engineering department at the University of Jordan in 1987. He lead the M.Sc. program in Engineering Management for several years where it came became a leading program for the University of Jordan. The graduates of the department became among the most respected and demanded professionals in many positions, Dubai is no exception where a number of IE’s are among the top decision makers of the Executive Council and many other government entities. At the same time, he was working with industry in many important programs; he was the Corporate Adviser for Royal Jordanian Airlines 1994-1998 where he helped in the recovery of the Airline to become profitable again. During his work at the University of Jordan, he assumed several roles to bring industry and academia together; he was the director of the Outreach Program, the chairman of the National Committee on Relationship between Academia and Industry which lead to forming new partnership and models in new universities. In 2005, he left the University of Jordan to be the Dean of Majan University College in Oman. In 2009, he joined Dubai Aviation Engineering Projects as Specialist Adviser, then assuming other roles and responsibilities including strategy, research, knowledge management and innovation where he is working on building new concepts and models for innovation. Recently, Zain was an active member in developing Dubai Plan 2021.
11:55 – 12:20 (Wednesday)
ID 692 Critical Success Factors of Six Sigma Implementation in Malaysian Manufacturing Industry
Md Fauzi Ahmad, Wong Jing Ping, Nor Aziati Abdul Hamid, Shiau Wei Chan, Production and Operation Department, Universiti Tun Hussein Onn Malaysia (UTHM), Batu Pahat, Johor, Malaysia
Josu Takala, Department of Engineering Science and Industrial Management, University of Vaasa, Wolffintie, Finland
Md Fauzi Ahmad is an academic staff at UTHM. His undergraduate studies was in Electrical & Electronic Engineering from Muroran Institute of Techonolgy (MIT), Japan and Post Graduate studies in Total Quality Management (TQM) from Universiti Teknologi Malaysia (UTM). His majoring research is in TQM of Japanese companies and actively publishing international and local journals. He embarked his career as Quality Engineer at Sharp Corporation in 1999 and has been assigned at various departments which include Product Quality Assurance (PQA), Quality Control (QC), Product Planning and Sales Department. He has working experience for 12 good years in quality and marketing management. He is a Certified Quality Engineer (CQE) from Federation Manufacturing Malaysia (FMM) and Sharp Corporation Japan. He also participated in On Job Training (OJT) for quality, reliability management and data analysis at Sharp Corporation, Japan under Association of Overseas Technical Scholarship (AOTS). He also contributed in establishing company strategy for improving customer satisfaction and other major improvement projects. He has working with Japanese companies for more than 12 years.
12:20 – 12:45 (Wednesday)
Farrah “Nix” A. Juban
Process Engineering Excellence & Kaizen Service Program Manager for Assembly and Test Manufacturing
Intel Corporation
Penang, Malaysia
When Change is Good The Kaizen Way in Intel Vietnam Assembly and Test Factory’s (VNAT)
BIO: Farrah is a B.S. Physics graduate from De La Salle University with an Executive MBA Degree from Ateneo De Manila/Regis University. She worked in various Intel plants including Philippines, Israel, U.S, Vietnam and Malaysia for ~16 Years and currently involved in Strategic Lean Programs for Intel Assembly and Test Manufacturing owning the Kaizen Service. Her current work as a technical lean expert drives process improvements in manufacturing Direct Labor/Man to Machine Ratio, Spares and Collaterals Cost, Process Cycle Times, Defect and other Efficiency and Quality factory metrics. Beginning her lean journey at Intel Vietnam 6 years ago, she certified as a Greenbelt Lean Six Sigma and trained as Black Belt then achieved Master Trainer status for Kaizen Facilitation. As a Strategic Lean Technical Program Manager she set-up the 3-Lean Pillar Program encompassing Frontline Lean, Kaizen and Lean Six Sigma to help facilitate department’s “Lean targets” selection, exemplifying lean application in solving top factory problems, ramping and utilizing qualified, certified & passionate experts in Lean. She has 2 years of Manufacturing Operations Management of 140 staff and 10 years in Product Development Engineering as an Individual Contributor and Manager of up to 14 complex products including Chipsets and Microprocessors. She led 6 New Product Integration & Maintenance of Business as a Product Engineering Manager after transfer into High Volume Production driving team readiness on setting-up manufacturing systems, test programs, defect reduction, yield improvements, performing analysis of customer returns and optimization of device production relative to cost constraints. She chaired international working groups such as a product development teams, test program change control board and other technical test working groups. She demonstrated expertise in 300+ or more hours in presenting and training on a wide variety of subjects such as Fundamental Project Management, all ATM Lean trainings, Product Development, Technical Thermal Testing, Manager Competencies, Manufacturing and New Product Introduction.
Abstract:
2014 challenge brought to the Intel Vietnam factory was to drive the site to its Affordability Target through Elimination of Waste and Variation. 2013 set the standards on how to execute methodologies while 2014 focused on execution. Kaizen, a new pillar needed to go for a test drive and exemplify results financially. Kaizen is a Japanese word from “Kai” Means “Change” while “Zen” Means “Good”. It’s incremental continuous improvement involving cross-functional teams working together. Intel Vietnam successfully exemplified standards conducting 13 Kaizen Events including creation of a certification program delivering 11 Facilitators. 2015 to date, the metric driven Kaizen standard exemplified in VNAT has been moved as a standard for all of ATM sites and is used to address more strategic issues for all factories encompassing processes for manufacturing of products and site support services that involves helping the factory.
Session VII: PANEL SESSION (Room – Starhill 5)
Woman in Industry and Academia
Session Chair: Ms. Resh Plaha, Crystal Quality UK Ltf.
2:30 – 3:45 pm (Wednesday)
Ms. Resh Plaha BSc (Hons), IoD, IRCA, ACQI
Crystal Quality UK Ltd
Ms. Resh Plaha sits on the UK’s Chartered Quality Institute ISO9001:2015 Review Panel which reports directly into the ISO Geneva Head Office, ISO Technical Committee 176: Quality Management and Quality Assurance. Resh is also a member of the International Register of Certificated Auditors (IRCA) Advisory Panel responsible for providing thought leadership on the development, promotion and publication of audit methodologies, auditor competencies, auditor training and continuous professional development. Resh is a registered Lead Auditor with IRCA and a Member of the Institute of Directors. She is Managing Director of Crystal Quality UK Ltd, a private company offering bespoke project management consultancy and training services to organisations seeking registration to international standards in Quality Management Systems, Environmental, Health and Safety Systems including Food Safety. Major clients include Mercedes-Benz UK Ltd; the Ministry of Defence; Food and Beverage suppliers to Marks and Spencer plc; Central and local UK Government; Aerospace and other capital goods manufacturing organisations. Resh has a wealth of industrial and management experience that spans over 30 years in Quality Management Systems, commencing in the Food Industry before joining SGS, the international leading certification company. She is a highly experienced trainer and international speaker having personally delivered numerous short public IRCA approved training courses to delegates worldwide. Resh has presented at international conferences, delivered entrepreneurial and quality training at Singapore Nanyang Technological University, Hong Kong Polytechnic University and is a guest lecturer at Loughborough University, United Kingdom. She is a strong advocate of women’s business roles in society and believes in leading by example.
Dr. Chan Chee-Ming
Associate Professor and Deputy Dean (Academic and Research)
Centre for Graduate Studies
Universiti Tun Hussein Onn Malaysia
Batu Pahat, Johor, Malaysia
Bio: Chee-Ming Chan is an Associate Professor with the Civil Engineering Technology Department, Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia. She is presently holding the office of Deputy Dean in Academic and Research at the Centre for Graduate Studies in the University. Her area of expertise includes geo-materials, engineering education and higher education improvement. More recently, Dr. Chan’s current work on dredged materials from Malaysian waters has gained momentum and support from the Ministry of Science, Technology and Innovation and Department of Marine, Malaysia. She is also involved in professional bodies, including the Society for Engineering Education Malaysia (SEEM), Malaysian Geosynthetics Society (MyIGS), Institution of Engineers Malaysia (IEM), Board of Engineers Malaysia (BEM), and is an education quality auditor for the Malaysian Qualification Agency (MQA). From 2009-11, Dr. Chan served as a Postdoctoral Research Fellow at the Port and Airport Research Institute (PARI), Japan.
Dr. Mei Fong Chong
Professor, Faculty of Engineering
The University of Nottingham Malaysia Campus
Selangor Darul Ehsan, Malaysia
Professor Chong Mei Fong is actively engaged in both academic and industry as a leading researcher and practitioner. She is also a practising Professional Engineer registered with the Board of Engineers Malaysia (BEM) and a member of The Institution of Engineers Malaysia (IEM). By committing her lifetime research in the area of renewable energy and wastewater treatment for a better environment, she has recorded her research findings in more that 60 journal publications including ISI-indexed journals, a book (LAP Lambert Acad. Publ.) and two book chapters (Woodhead Publishing Limited and Springer). Besides, her contributions have also been well recoginsed by various national and international bodies through several awards.
She is the founding chair and past chair for Women in Science Engineering and Technology (WinSET) working group. WinSET is a working set up at The University of Nottingham to promote gender equality and worklife balance within the campus. She is now the Executive Director of Nottingham Green Technologies S/B, a spinned off company of the University of Nottingham to commecialise green technologies.
Prof. Christine Ennew
Provost, University of Nottingham Malaysia Campus
Pro Vice Chancellor and Professor of Marketing
University of Nottingham Malaysia Campus
Selangor DE Malaysia
Christine Ennew is Provost and CEO of the University of Nottingham Malaysia Campus and Pro Vice Chancellor at the University of Nottingham. Christine graduated from Cambridge University and completed her PhD at Nottingham. She was appointed to lead UNMC in January 2013 and is responsible for the Nottingham’s first international campus which is located to the south of Kuala Lumpur and is home to almost 5000 students and around 650 staff. She was previously Dean of Social Sciences and has been Pro Vice Chancellor since 2008. She serves on a number of advisory boards internationally and is the University’s Manager for the Universitas21 network.
Dr. Ilham Kissani
Assistant Professor of Engineering & Management Science
School of Science & Engineering
Al Akhawayn University
Ifrane, Morocco
Dr. Ilham Kissani is an assistant professor in the field of engineering management for the School of Science and Engineering at Al Akhawayn University in Ifrane, Morocco. She has served as the main advisor and lead instructor for the undergraduate and MS programs in Engineering and Management Systems since 2010. She has helped create very close ties with the AUI School of Business Administration, which allows both schools to leverage our resources and deliver a greater diversity of courses to students, such as supply chain management and operations management. Her background is diverse and includes industrial experience as well as academic. Her degrees are from INSEA, Morocco (Engineer) and Université Laval, Canada (Master and Ph.D). She has worked with Royal Dutch Shell as a project manager and with Modellium Québec, where she consulted in logistics and supply chain issues. Additionally, Dr. Kissani contributes in research in supply chain management, planning, and operations research. She is a member of ASEM, IEEE, IEOM, IIE, INFORMS.
Dr. Stefanie Pillai
Dean and Associate Professor
Faculty of Languages & Linguistics
University of Malaya
Kuala Lumpur, Malaysia
Dr Pillai is an Associate Professor at the Department of English Language, Faculty of Languages and Linguistics, University of Malaya (UM). Her main areas of research interest are the segmental and prosodic features of spoken Malaysian English, and the revitalization of Malacca Portuguese Creole or Cristang. Her initial work on the Creole was funded by, and has been archived in, the Endangered Languages Archive (http://elar.soas.ac.uk/deposit/0123). Dr. Pillai is currently the Dean of the Faculty of Languages and Linguistics. She was the Deputy Dean for Postgraduate Studies of the Faculty from August 2014, and previously headed the University’s Centre for Industrial Training and Relations, which later expanded to become the Centre for Community and Industry Relations.
Session VIII: Woman in Industry and Academia (Room – Starhill 5)
Session Chair: Dr. Stefanie Pillai, Kuala Lumpur, Malaysia
4:00 – 5:15 pm (Wednesday)
4:00 – 4:25 (Wednesday)
Ms. Priyadarshani Premarathne
Department of Sociology, Faculty of Arts
University of Peradeniya
Sri Lanka
ID 241 Perception of female employees towards the Lean and work culture change in apparel industry in Sri Lanka
Sewwandi and H.D.P. Premarathne, Department of Sociology, Faculty of Arts, University of Peradeniya, Peradeniya, Sri Lanka
Morawaka and A.K. Kulatunga, Department of Production Engineering, Faculty of Engineering, University of Peradeniya, Sri Lanka
4:25 – 4:50 (Wednesday)
Mahmmad Mahbub Alam Talikder
Accident Research Institute (ARI)
Bangladesh University of Engineering and Technology (BUET)
Dhaka, Bangladesh
ID 610 Burn Accident related Injuries and Disabilities among the RMG Women Workers: A Case Study of Tazreen Garments Trazedy
4:50 – 5:15 (Wednesday)
Dr. Stefanie Pillai
Dean and Associate Professor
Faculty of Languages & Linguistics
University of Malaya
Kuala Lumpur, Malaysia
Dr Pillai is an Associate Professor at the Department of English Language, Faculty of Languages and Linguistics, University of Malaya (UM). Her main areas of research interest are the segmental and prosodic features of spoken Malaysian English, and the revitalization of Malacca Portuguese Creole or Cristang. Her initial work on the Creole was funded by, and has been archived in, the Endangered Languages Archive (http://elar.soas.ac.uk/deposit/0123). Dr. Pillai is currently the Dean of the Faculty of Languages and Linguistics. She was the Deputy Dean for Postgraduate Studies of the Faculty from August 2014, and previously headed the University’s Centre for Industrial Training and Relations, which later expanded to become the Centre for Community and Industry Relations.
Thursday (March 10, 2016)
Session IX: Industry Solutions (Room – Starhill 5)
Session Chair: Masaru Tezuka, Hitachi Solutions East Japan, Ltd.
8:00 – 9:30 am (Thursday)
08:00 – 08:25 (Thursday)
Masaru Tezuka
Manager
Research and Development Department
Hitachi Solutions East Japan, Ltd.
Masaru Tezuka is the Manager of the Research and Development Department at Hitachi Solutions East Japan, Ltd. He received a BE and ME in bio-physical engineering from Osaka University, Japan and a PhD in systems and Information engineering from Hokkaido University, Japan. He is a certified Systems Analyst and a certified Application Systems Design Engineer. He served in Malaysia as a short-term expert in operations research of the Japan International Cooperation Agency in 1998. His research interests include nonlinear optimization, evolutionary computation, computational intelligence, computational statistics, risk analysis, and their industrial application. He is a member of the Information Processing Society of Japan.
ID 186 Importance of the Strategic Utilization of Information Technology in Small and Medium-Sized Food Manufacturers in Japan
Masaru Tezuka and Junko Miyazaki, Hitachi Solutions East Japan, Ltd., Sendai, Miyagi, Japan
Masaki Fujiwara and Miyuki Koriki, Miyagi University, Kurokawagun, Miyagi, Japan
08:25 – 08:50 (Thursday)
Dr. Jalaluddin Harun
Director General
Malaysian Timber Industry Board (MTIB)
08:50 – 09:15 (Thursday)
Prof. Dr. Bhuvenesh Rajamony
School of Manufacturing Engineering
University Malaysia Perlis UniMAP
Perlis, Malaysia
Prof. Dr. Bhuvenesh Rajamony received B.Eng. in Mechanical Engineering from the University of Madurai, in 1974 and M.Sc.Eng. in Mechanical Engineering with Machine Tools Engineering from the University of Madras in 1976. He received his Ph.D degree in Mechanical Engineering with Manufacturing Technology from the University of Bombay, India, in 1988. After Doctoral received additional post graduate D.I.E. in Industrial Engineering in 1991 from the University of Bombay. He is one of the recognized Research Guide in the field of Production, Mechanical and Industrial Engineering by different universities. He has more than 40 years of teaching and research experience with different higher ranking Universities like University of Madras, University of Bombay, University of Sheffield, UiTM and USM. He is currently with the UniMAP as Professor of Manufacturing Engineering from 2004.
Dr.Bhuvenesh is a Life Fellow member of the Institution of Engineers F.I.E. India, a Fellow member of the Institution of Plant Engineers F.I.I.P.E, Life member of Indian Society of Manufacturing Engineers M.I.S.M.E., and a Senior Life member of Indian society for technical education M.I.S.T.E. and Charted Engineer C. Eng. and Member of IEOM.
Dr. Bhuvenesh works in multiple areas of Advanced Manufacturing: Computer Integrated Manufacturing, Flexible Manufacturing Systems, CNC machines, Industrial engineering and Ergonomics. He has provided consultancy for many companies like Larsen&Toubro, Voltas, Mahindra, PAL, Telco and TATA in his specialist areas of Special purpose Machines, Advanced Manufacturing, Quality Management and Industrial Engineering. He has written and published more than 100 technical papers and reports in these areas in the international, national journals and conference proceedings. He has been the principal investigator of many manufacturing projects with CNC machines, metal cutting and industrial engineering projects with different industries and Universities. In UniMAP, responsible for setting up the Advanced Manufacturing Laboratory with EDM machine, Plasma cutting and TIG welding. He is also responsible for setting up the Advanced Flexible Manufacturing Laboratory with Robotics, Material Handling and the Ergonomics laboratory. He has also completed two funded research projects, one for Science Fund and another for Fundamental Research Grant from the Ministry of Science & Technology, MOSTI, Malaysia.
TITLE: The challenges or issues that Malaysian industries are facing in order to implement and successfully sustain the lean manufacturing processes.
Abstract – One of the main issues with the different industries today is to manufacture products that help in elimination cost as well as works towards waste reduction. These and many other industries related problems had led to the formation of lean manufacturing, a method that was initially implemented by Toyota of Japan. However, there is very little, almost no research that is done on lean manufacturing in Malaysia and there is a lot of struggle that Malaysian manufacturing industry is facing in the implementation and sustenance of lean principles as well as policies. The present project research is an attempt to find the challenges or issues that Malaysian industries are facing in order to implement and successfully sustain the lean manufacturing processes. The researcher would try to investigate on the topic by taking mixed analysis method, where both primary and secondary researches would be conducted. This research would also take in the different principles and concepts in lean manufacturing and collate it with the primary findings. Overall, this study can be used as a benchmarking for successful lean manufacturing implementation in other developing countries.
Session X: Industry Solutions (Room – Starhill 5)
Session Chair: Resh Plaha, Crystal Quality UK Ltd
11:30 am – 12:45 pm (Thursday)
11:30 – 12:20 (Thursday)
Mr. Takenori Kabeya
Senior Engineer and IT Specialist of Production, Sales and Inventory Solution Department
Business Solution Division
Hitachi Solutions East Japan, Ltd.
Designing demand and supply operation tailored to industry sector and business category
Abstract
The internationalization of corporate activities and an advancing international division of labor are driven by the progress of logistics and information technology. Meanwhile, as both natural and political risks increase, an accident in one region can impact the overall supply chain. Under the circumstances, because of uncertainty on both the supply and demand sides, those involved with the supply chain should understand and estimate the fluctuation swiftly and precisely, optimizing procurement, production, and inventories. From a practical perspective, a demand–supply operation varies greatly by industry sector, business category, and regional characteristics, as does supply chain management systems.
For example, the demand for materials such as metals and chemical products is relatively stable; however, the production process involves many constraints in the form of annealing, washing, and setup. These constraints pose difficulties in supply adjustments. Therefore, the manufacturers focus on the stable control of supply. On the other hand, the demand for home appliances is turbulent. Thus, the manufacturers in this industry focus on the flexible control of supply following changes in demand.
Additionally, acceptable supply lead times including transport tend to be shorter in small countries like Japan than in large countries like the U.S. This difference should produce a different level of difficulty in demand–supply coordination.
The market of the supply chain planning (SCP) system as a replacement of the production planning system is rapidly growing; however, the introduction of SCP cannot achieve success unless the system is designed to fit the industry and business category.
Biography
Takenori Kabeya is a Senior Engineer and IT Specialist of the PSI (Production-Sales-Inventory) Solution Department at Hitachi Solutions East Japan, Ltd. He earned a master’s degree in chemical engineering at the Graduate School of Engineering, Kyoto University, Japan. He has developed and provided supply chain planning (SCP) tools and systems such as production planning systems, demand forecasting tools, demand planning systems, and inventory analysis tools with the international development team based in Japan, India and the U.S. His customer list covers various types of businesses, including material manufacturers, assembly manufacturers, fabless manufacturers, and wholesalers in Japan, Malaysia, Indonesia, Thailand, and so on. These customers are spread across a wide business area encompassing home appliances, car audio systems, chemicals, pharmaceuticals, consumer packaged goods (CPG), metals, beverages, and so on. His current task is to design optimal system architecture for SCP solutions.
12:20 – 12:45 (Thursday)
Ms. Resh Plaha BSc (Hons), IoD, IRCA, ACQI
Crystal Quality UK Ltd
Publication of BS EN ISO9001:2015 Quality Management Systems, its Global significance to Organisations
Ms. Resh Plaha sits on the UK’s Chartered Quality Institute ISO9001:2015 Review Panel which reports directly into the ISO Geneva Head Office, ISO Technical Committee 176: Quality Management and Quality Assurance. Resh is also a member of the International Register of Certificated Auditors (IRCA) Advisory Panel responsible for providing thought leadership on the development, promotion and publication of audit methodologies, auditor competencies, auditor training and continuous professional development. Resh is a registered Lead Auditor with IRCA and a Member of the Institute of Directors. She is Managing Director of Crystal Quality UK Ltd, a private company offering bespoke project management consultancy and training services to organisations seeking registration to international standards in Quality Management Systems, Environmental, Health and Safety Systems including Food Safety. Major clients include Mercedes-Benz UK Ltd; the Ministry of Defence; Food and Beverage suppliers to Marks and Spencer plc; Central and local UK Government; Aerospace and other capital goods manufacturing organisations. Resh has a wealth of industrial and management experience that spans over 30 years in Quality Management Systems, commencing in the Food Industry before joining SGS, the international leading certification company. She is a highly experienced trainer and international speaker having personally delivered numerous short public IRCA approved training courses to delegates worldwide. Resh has presented at international conferences, delivered entrepreneurial and quality training at Singapore Nanyang Technological University, Hong Kong Polytechnic University and is a guest lecturer at Loughborough University, United Kingdom. She is a strong advocate of women’s business roles in society and believes in leading by example.
Session XI: Industry Solutions (Room – Starhill 5)
Session Chair: Johann Ong, SilTerra Malaysia Sdn Bhd, Kulim, Kedah, Malaysia
2:30 – 3:45 pm (Thursday)
2:30 – 2:55 (Thursday)
Parth Rashmikant Patel
Executive Director
Apollo Techno Equipments Limited
Ahmedabad, Gujarat, India
Parth Patel is an Executive Director at Apollo Techno Equipments Limited, Gujarat, India. Previously, He was working as Quality Engineer at Sakthi Automotive Group USA. He was a Master of Science student in Industrial Engineering Program at Lawrence Technological University, USA. He holds a Bachelor Degree in Mechanical Engineering from Visvesvaraya Technological University, Bangalore, India. He has attained an industrial experience working as a Mechanical Engineer at Apollo Construction Equipments Private Limited, India. He completed his training on Industrial Hydraulics at Rexroth Bosch Group, India. He has knowledge of ANSYS, AutoCAD, and Minitab. His expertise lies in CNC Programming, CIM Modeling and Arena. His research interest includes Manufacturing Process, Quality, and Six Sigma. He has a positive energy and a dream of manufacturing world-class facility that can contribute to the growth of his country.
2:55 – 3:20 pm
ID 457 Eliminate Salicide Residues in Wafer Fabrication Front-End Pre-Metal Layer Cleaning Process
Johann Ong and Bee Hoon Tan
SilTerra Malaysia Sdn Bhd
Kulim, Kedah, Malaysia
3:20 – 3:45 pm
Dr. D. Muruganandam
Production Engineering Department
Sri Sairam Engineering College
Chennai, India
Dr. D. Muruganandam, In the midst of a healthy and intellectual upbringing, he obtained his Bachelor Degree in Mechanical Engineering from Madras University, in 1997. Subsequently, he obtained his M.E. in Computer Aided Design from Sathyabama University, Chennai, in 2002. Besides having a strong technical expertise and analytical skills, he acquired his Ph.D degree from Sathyabama University, Chennai, he has contributed to the areas of Welding, Engineering Design with his 49 research publications.
A technical and education management expert, Dr. Muruganandam, believes that Science, Engineering and Technology are advancing at a fast pace and obsolescence of physical infrastructure, skills and competence takes place rapidly. He is keen on taking steps to improve the existing infrastructure, investment and intellectual strength wherever they exist and network them so as to utilize them effectively and optimally for meeting the changing needs.
Not only does he profess the values of Indian culture but also does he practice many of the fundamental principles of humanity and society. While dedicating himself to the cause of creating a world class infrastructure, he has also undertaken many community services in various parts of India out of his quest to contribute more to society.
He is member in SAE, MISTE, MISNT, MNIQR, SAISE, IRED, IAEngg, MMS, IWS, IIW, IIPro, and he has authored two books for budding Engineers. He is awarded with team building award in SAE NSS award Resource person for IRC Currently, Dr. Muruganandam is the Professor of Production Department of the internationally leading and highly advanced technical College – Sri Sairam Engineering College and he is known for his virtues as a wise mentor, friendly teacher, innovative administrator, and visionary leader.
Session XII: Industry Solutions (Room – Starhill 5)
4:00 – 5:15 pm (Thursday)
4:00 – 4:25 (Thursday)
OPEN
4:25 – 4:50 (Thursday)
OPEN
4:50 – 5:15 (Thursday)
OPEN
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